Capabilities

Industrials & Infrastructure

Industrial leaders are under constant pressure to deliver growth in the face of volatile supply chains, margin compression, and accelerating technological change. Meeting these challenges requires more than incremental improvement; it demands a fundamental transformation of the operating model. The goal is to create a resilient, high-performance operation—a Real-Time Enterprise—where data-driven decisions happen faster and financial impact is assured. 

At SSA & Co., we engineer this transformation from the inside out. We don’t just advise; we partner with clients to rewire their operational core, embedding digital intelligence and Lean discipline to unlock value. We start with the P&L, not the technology, to ensure every initiative delivers measurable improvements in throughput, cost, and cash flow. 


Capacity & Throughput Enhancement for Ambitious Growth 

We help clients produce more with the assets they already own. By systematically identifying and eliminating bottlenecks, we unlock hidden factory potential, stabilizing flow and increasing output. The result is higher OEE, shorter cycle times, and significant capacity gains that can defer or eliminate the need for major capital expenditures. 

  • OEE Uplift & Bottleneck Removal: We use line balancing, quick changeover (SMED), and constraint-based planning to increase throughput and first-pass yield 
  • Asset Reliability & Maintenance: We implement predictive maintenance and operator-led care programs to increase uptime, reduce unplanned stops, and lower maintenance costs 
  • Quality Systems: We strengthen quality controls and supplier development to reduce scrap, rework, and customer complaints, preventing costly line disruptions 

 

Cost Optimization Through Digital Lean 

We build durable margin expansion by systematically removing waste. Applying proven Lean principles augmented by digital tools, we target the key drivers of conversion cost, external spend, and logistics. We then lock in these gains with standardized work and optimized planning parameters to deliver structurally lower unit costs. 

  • Lean Operations: We implement tiered daily management, visual controls, and cell design to improve labor productivity and create a steadier, more predictable flow 
  • Distribution & Logistics: Through network design, routing optimization, and cost-to-serve analytics, we reduce freight and expedite spend by 10–30% 
  • Value Engineering: We use should-cost modeling and complexity reduction to redesign products for manufacturability, delivering material cost savings without sacrificing performance 

 

Operational Excellence to Drive Cash Flow Velocity & ROIC 

We release cash and improve returns by instilling excellence across the entire operation. By refining inventory policies, accelerating the order-to-cash cycle, and maximizing asset utilization, we shorten the cash conversion cycle and improve ROIC while protecting service levels. 

  • Inventory Optimization: We apply advanced segmentation and reset planning parameters to reduce working capital, shorten lead times, and minimize stockouts 
  • Order-to-Cash Acceleration: We redesign processes from order entry to collections, optimizing terms and automating billing to improve DSO/DPO metrics and reduce bad debt 
  • Asset & Network Utilization: We improve equipment uptime and align network footprints to ensure every asset is generating maximum return 

 

Improving the Operating Model: Aligning Ambition, Assets, and Capabilities 

We ensure a company’s operational reality can deliver on its strategic ambition. We work with leaders to transform the entire operating model—designing optimized footprints, clarifying roles and governance, installing a rigorous performance cadence, and providing hands-on support to ensure the structure can deliver sustained EBITDA lift. 

  • Network & Supply Chain Design: We redesign physical footprints, material flows, and make/buy strategies to build more resilient, cost-effective supply networks 
  • Transaction Support (M&A): From operational due diligence to 100-day value capture planning and IMO execution, we ensure faster, lower-risk integrations that deliver rapid synergy capture 
  • Capital Project Management: We provide rigorous governance, readiness playbooks, and risk management to ensure major capital projects are delivered on time, on budget, and achieve a higher ROI 

 

Lead the Journey to Your Real-Time Enterprise 

We build the connected, data-driven operations that define the future of manufacturing. By implementing real-time control layers, digital work instructions, and predictive analytics, we provide a single source of truth across the supply chain. This enables faster detection-to-correction, fewer firefights, and a more stable, predictable, and profitable enterprise. 

  • Control Tower℠ & Performance Management: We implement cross-functional control towers with real-time KPIs and automated alerts, integrated with daily management routines for clear accountability. 
  • Digital Operations: We connect the workforce with digital work instructions and leverage IoT sensors for predictive maintenance, increasing uptime and improving safety and quality. 
  • Enterprise Systems Enablement: We help select, design, and implement the core ERP, MES, and WMS systems that serve as the foundation for digital operations and advanced analytics. 

 

At SSA & Co., we turn industrial ambition into financial impact, building resilient, high-performance operations that deliver a lasting competitive advantage. 

Team Contacts

"The SSA & Company team was engaging, patient, professional, determined, and easy to work with. They provided valuable insight and oversight to the project. Excellent attention to our company’s needs with no shortage of commitment to meeting the project goals and moving us in the right direction."

Head of Engineering, $1B Manufacturer

How We Help Our Clients

100 Day Sprint

Providing an accelerated operational assessment, team mobilization, quick hit execution, LEAN implementation for critical processes, execution of critical organizational changes, establishing a business case & key performance indicator tracking

Lean Operations

Using LEAN concepts to transform core operations and drive sustainable improvement; continuously improving processes by eliminating inefficiencies; using digital solutions to accelerate change

Organizational Consolidation & Shared Services

Reorganizing and consolidating like functions to gain significant scale and process efficiencies

Supply Chain & Vendor Optimization

Lowering cost while increasing service levels by optimizing key supply chain components and rationalizing third party vendors

Resourcing, Labor & Asset Management

Optimizing labor productivity, maximizing asset efficiency, and establishing real-time, predictive analytics and digital solutions

Digital Acceleration

Leveraging digital solutions and artificial intelligence to access and catalog data-driving operational and financial results

CASE STUDY

Optimized Network and Capacity Planning to Realize Improvement for Manufacturer

A manufacturer of absorbent products was facing significant production issues despite state-of-the-art equipment. The company needed to optimize asset performance across the four-plant network to meet customer demand OTIF.

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Featured Insights

Case Study

Redesigned Production Processes Reducing Total Cycle Time by 50% for PE-Owned Packaging Manufacturer

A private equity-owned packaging manufacturer required remediation actions to reduce order backlog and secure the correct raw materials and components to reduce total-cycle-time and deliver on time.

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Case Study

Improved Yield and Throughput to Increase Productivity by 38% at PE-Owned Packaging Manufacturer

A private equity-owned industrial manufacturer needed to optimize asset performance across the plant network to meet customer demand.

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Case Study

Optimized Production to Reduce Costs by 32% Across the Network of PE-Owned Manufacturer

A private equity-owned manufacturer needed to rationalize and consolidate assets to meet demand and reduce costs.

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Case Study

Delivered Integration of Complex Carve-out Improving EBITDA by 30% for PE-Owned Industrial Manufacturer

A private equity-owned global industrial manufacturer needed to rapidly integrate businesses while driving operational efficiencies and network optimization to improve synergy realization.

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Case Study

Transformed Engineering Function Driving 15% Productivity Improvement at PE-Owned Industrial Manufacturer

A private equity-owned global industrial manufacturer needed to transform its global engineering function to improve time to market and reduce supply chain costs.

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Case Study

Transformed Systems Using Analytics to Reduce Overdue AR by 30% for PE-Owned Auto Parts Distributor

A private equity-owned auto parts distributor needed to transform their AR functions to optimize the collections strategy and improve the customer experience.

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Find out how we can help transform your business

While today’s age of disruption and rapid digitization has companies rethinking their strategies, few know how to translate them into action and results. We work with clients to develop and implement tailor-made solutions that deliver exponential returns.

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