Challenge
A private equity-owned trailer manufacturer faced significant year over year margin compression across its brand portfolio due to material & tariff inflation and a more commoditized, price-pressured market.
The company needed help defining and executing an operations transformation roadmap to drive significant cost-out and EBITDA improvement.
Approach
- Conducted manufacturing footprint and freight network efficiency optimization
- Created AI-enabled freight optimization tool to reduce spend and realize savings
- Reduced material cost through vertical integration / insourcing and value engineering
- Improved labor productivity through plant execution and labor efficiency optimization, automation, and SIOP
Results
Realized 50% EBITDA uplift
Created $320M of enterprise value
Generated 8X run-rate savings